Still not much difference in RPMs between low and fast throttle settings, but if you manually lift the throttle shaft lever, it will increase the engine speed. Here a couple more recent videos. FH680V with engine off. FH680V with engine running. Also, where do I find the model spec number for this engine.A motorcycle that bogs simply means the engine sputters or stalls at full power due to a lack of gasoline. Lean bogging and rich bogging, which may be distinguished by the sound the bike makes when you throttle, are the two prevalent varieties of bogging. Lean Bog - Occurs when the engine has too much air and not enough fuel. 6.KAWASAKI ENGINES PRODUCT RECALL. Voltage Regulator For Select FX801V, FX850V, AND FX1000V Engines; FR730V, FR691V, and FR651V (RP230415) FT730V EFI Engines (RP230074) FT730V EFI Engines (20-705) FX850V EFI Engines (20-703) Fuel Filter; SUPPORT & RESOURCES FREQUENTLY ASKED QUESTIONS.While cutting under full throttle and deck clutch engaged, the motor runs great. When I disengage the clutch the engine/governor surges up then down regardless of the throttle setting. I have put in new gas along with some SeaFoam cleaner, full tune up (plugs, air filter, fuel filter, oil change) and checked the gas cap.The job of replacing is simple and will solve the surge. The process is as follows: Remove the spark plug wire – prevents the mower from starting. Remove – Remove and clean the air filter and filter housing – Clean it using soapy water, and when dry, smear some engine oil over the surface of the foam.The motor surges when at idle, revs up, revs down, up, down. Sometimes dies if the throttle is at it's lowest, but will continue to run any other situation. Engage the PTO, everything runs like a dream. Took it to the shop, they changed out the coils ($200), about a week later, same thing. Took it back, they ran it through test after test and ...John D Kawasaki engine 17 hp surges. anybody have any thoughts. Thanks a lot, Deeremoonkid. My F525 (17 HP Kawasaki) does that at idle after I fuel it. I fuel it & drive it about 100' to the shed, 1/2 throttle or less. The rest of the time, it runs fine! ~~ grnspot110. Thanks, appreciate it. could be as simple as the vent in the fuel tank cap ...Aug 21, 2017 / FR691V 24 HP surges and dies under load and or when hot. #2. Something most folks never consider is the fuel hose has braided nylon string in the middle of the hose. The hose can feel strong, not soft spots anywhere on it's entire length. However, a fuel hose can have a small spot anywhere on the inside that turned loose …Tractor - 2011 x300 with FS541V motor with about 180 hours today and regular maintenance. Bought in April with 150 hours. History - At about 172 hours had a rough idle problem develop, cleaned out the carb and replaced the fuel. Likely caused by older untreated fuel.Hey everyone, I would love to hear some input/help with a surging idle issue I am having on my 2012 exmark turf tracer. It has the kawasaki fs600v 18.5 hp motor on it. Currently it runs fine at high rpm but if I lower the throttle at all it begins to surge up and down. I have already cleaned the gas tank, replaced the fuel filter, cleaned the ...For example, with the engine not running, push the throttle to the choke position then make sure the choke is closed. Move the throttle from the choke position then make sure the choke is completely open. Make sure no cables have loosened and slipped. The choke not opening fully will cause the engine to run rich. 4.Dec 5, 2011 ... It seems to only happen as the RPM's get up around the 5k – 6k mark and only in this throttle range. At first I thought I had bad fuel or a ...Learn my quick tip on how to fix a surging generator. this is not 100% going to work all the time but it dont take much time to check if this quick tips stop...However, the case with the riding lawnmowers can be quite different if the lawn mower engine surges when it is at full throttle. If you have cleaned the carburetor jets, changed the air filter and the spark plug and you have drained the old gasoline but the engine still surges at full throttle, the problem can come from its governor system.Step by Step!Today we'll be working on a Cub Cadet LTX 1142 KW riding lawn mower that has a Kawasaki FR600V engine.My customer said when he starts the engine...Engine: Kawasaki FH531V - CS06 - R *funny thing about that model # is it doesn't show up on any parts suppliers sites (the CS06 part that is). Hours: 367 First issue Long story short I ended up doing a full rebuild (didn't need to in the end, but that's another story of live and learn).Firstly, check to see that the carburetor is securely attached to the engine. Secondly, with a running engine, spray engine starter onto the gaskets and listen for a change in the surging. The engine starter spray will immediately have an effect, replacing the air being sucked in with a combustible substance.The engine sounds and feels bogged down and surges. When I get to the top of the hill I let off the accelerator and I feel like the the tranny reset to normal operation. I park it. The muffler is real hot. Oil is good, water is good. I let it sit for 30 minutes... only the check engine light is on now.Some articles I have read suggest removing the stock auto-choke carb and replacing it with a Honda CT70 Carb. Check with a local shop to verify, I do not own either and am just passing along the info. Another solution suggested by 'OneRide': Try it with the gas cap off. The tank vent might be plugged. Possibly plugged fuel filter.FR691V-ES06-S 23 HP Genuine Kawasaki Vertical Engine. The FR691V engine is a commercial-grade powerplant that meets your yard's toughest demands. This 4-cycle engine features automatic compression release and an internally vented carburetor. Pros trust Kawasaki power for dogged toughness in their machines, year after year.Z781 Kawasaki engine hydraulic mower shuts down after 1 hour mowing ... I have a ferris is 3000z mower with kawasaki fd731v engine. i noticed in idle with throttle half to full the engine surges, if i engage the blades or move forward it stops, so it doesn't happen while ...The engine's specs, including a 23-hp rating and 39.3 ft-lbs torque, are pretty impressive. While it is the perfect accessory for your mower, you should be ready for Kawasaki FR691V issues. The leading Kawasaki FR691V problems are overheating, a dirty carburetor, backfire, stalling, and weird noises.Feb 18, 2018 / 22hp V-twin STILL surging. Help! #2. that type of surge is normally associated with the idle circuit in the carb. Even though the engine runs at full throttle, you are still running on the idle circuit unless the engine is under load. those passages are normally in the area at or in front of the throttle butterfly if you are ...Received 35 Upvotes on 34 Posts. The surging business is usually a lean mixture. It can be caused by a vacuum leak from carb to manifold to cylinder, or low fuel available to the carburetor, or leaking crank seals. If the saw is running well except at full throttle, it's probably in the fuel available to the carb (ie lines, filter, tank cap ...Jun 17, 2017 / Runs rough at high rpm. #4. Hi I am Rick. Ok my mower is a Craftsman 30" deck Model # 917.280330 sn# 030309A002530 Engine Briggs and Stratton Model # 31C707 Type # 0603B1 Code # 081205ZE. My self I am a certified aircraft mechanic, I restore old cars for a hobby, I started keeping my lawn mowers running when I was 10 years old ...The engine will often run fine at idle, but will die when it is throttled up. This is because there is less air moving through the engine at idle. When the engine is run at full throttle, especially under load, the air flow is much greater, which causes more back pressure, and results in the engine stalling.About 2-3 lawn cuts ago I started to notice under heavier load (going uphill mowing) the engine would sputter gradually and lose power. It would go away going downhill, but then repeat going uphill. The last lawn cut going up the same hill mowing at full throttle the sputtering was constant with a loss of power.Set the throttle control to a low rpm position. Secure the throttle to the idle position with a piece of wire and start the engine. With one finger, push the governor arm the the direction that will close the throttle. while doing this slowly open the throttle (manually - release the securing wire). As the rpm increases, slowly reduce the ...I have a 1 year old Cub Cadet 2x24 I bought used after only 1 season of use. I drained the old fuel and filled it with high octane, ethanol free fuel. When I ran it, it would surge/hunt with the choke off. I took off …Once the engine warms up and at full throttle the surging is still noticeable. Surging is generally indicative of a lean fuel condition. Be sure there are no air leaks at the intake manifold. The easiest way to check this is to spray Wd40 (or similar) around the intake manifold while the engine is running.I have a JD RX75 with a 9HP Kawasaki engine. It starts easily and runs okay except the engine surges at all throttle positions when there is no load. If I start driving up hill or engage the mower deck the engine runs smooth. But as soon as I push in the clutch or go down a grade the engine starts surging.When it starts, it begins to surge. RPM goes up and down. Governor rotates up and down. This surging happened no matter if at idle or at full throttle. Here are the things I have replaced and checked: I replaced the carburetor...I verified the choke spring is set properly also and governor to throttle and throttle cable...with correct spring ...Sep 10, 2019 / Bad boy rebel w FX1000V Kawasaki. #3. Because the stop function works by killing the spark, the engine does several rotations before everything finally come to rest. Because of this fuel is sucked into the engine, not burned then blown out the exhaust. Because the new engines run way too lean, the exhaust is red hot internally.Kawasaki FC150V Surging Problem. ... (traded for a 1995-97 John Deere 14SE). 5.5.horse Kawasaki engine. Save Share. ... Blast this horizontal channel, from the choke end, with both carb cleaner, and compressed air. Then go to the throttle plate, crack it open enough to expose the 3-4 holes, hold it there as a ***. Then blast through those holes ...Throttle control on BBC engines. The methods for checking and adjusting RPM and Full Throttle position is the same on all the Kawasaki FJ180V engines. We are illustrating the procedures on the BBC engine for clarity. FJ180V KAI Engine Specifi cations used by Ybravo: “M22” used on 21” Zone Start - 3300 RPMHow to repair an engine carburetor that surges, hunts, pulses or waffles. In this video, we'll show you how to fix a surging engine on a lawn mower, pressur...Brand new Pro FX EPS with under 40 miles on it will loose engine power after running about 5 minutes. We trailered it back to the dealer, hour away and they had it for several weeks. Said it was the fuel pump over heating and replaced it. Drove it around for 5 minutes last night and its doing the same exact thing, goes to what feels like a limp ...2012 Brute Force 750 surging half throttle. Recently by bike when I go above 1/4 throttle it starts to surge. Same at idle and stopped. idle fines and at 1/4 throttle. goto half throttle and it starts this consistent surge like its starving for fuel but its not a bog just surges up and down at same rate. I replaced fuel pump and dirty sock at ...We have all seen it before and the usual cause ( about 90%) is a blocked carburettor. After that is debris in the fuel tank cutting off the fuel supply. next is air leak between carb & engine. Then comes faulty solenoid. Then comes blocked fuel filter.However, the case with the riding lawnmowers can be quite different if the lawn mower engine surges when it is at full throttle. If you have cleaned the carburetor jets, changed the air filter and the spark plug and you have drained the old gasoline but the engine still surges at full throttle, the problem can come from its governor system.Z781 Kawasaki engine hydraulic mower shuts down after 1 hour mowing ... I have a ferris is 3000z mower with kawasaki fd731v engine. i noticed in idle with throttle half to full the engine surges, if i engage the blades or move forward it stops, so it doesn't happen while ...Remove both side panels. 4 bolts/nuts. Then remove 4 nuts to lift and turn the upper plastic deck that surrounds the steering. It will raise and turn enough allowing the pump assembly to be removed. Kawi Performance offers larger bag filters for in the tank and also an external filter like the older 15f had.You can try the old school trick of running the engine at full revs and closing the choke until it almost dies. Open the choke and let the engine stabilize. Repeat this process a few times. You might get some good results. If not, the only true way to effect repairs is to disassemble the carb and fully clean it.A dirty air filter is one of the most common causes behind a leaf blower that is bogging down: the air is enough for the engine to idle, but as soon as you switch to full-throttle, the machine will stall. All we need to do is replace the air filter. To do this, start by opening the air filter cover. Once it is visible, you can have a look at it ...Kawasaki Mule 4010 won't run full throttle Please help. I have an 09 Mule 4010 gas engine. I bought it from an older lady who didn't use it for a year or more. It will crank and run at slow speeds about half throttle but will backfire and not run if I press the pedal all of the way down. I drained the fuel tank and filled with 92 ethanol free.Nov 7, 2013 ... Lx188 17hp kawasaki that won't idle and surges. ... Stop Your Engine Surging! ... How To FIX A SURGING ENGINE On A Lawn Mower, Pressure Washer, etc.All purpose and heavy duty, the FJ180V is built to be compact and lightweight—all while offering you the power you need to accommodate a range of applications. From walk-behind mowers and golf-course equipment to construction and agricultural machinery, this overhead valve Kawasaki engine features a dual-element air cleaner, low-tone muffler with guard, cast-iron cylinder liners, and more ...The common causes of 2 stroke bogging at full throttle include using the wrong gas mix, dirty or clogged air filters, damaged spark plugs or barrel gaskets, and damaged intake manifold gaskets. Easy fixes include using the correct fuel, cleaning dirty parts, and replacing the damaged components. These are just a few reasons for two …Kawasaki V2 engine problems. I have a Husqvarna AWD ride on with a Kawasaki FH531V 18.0 engine, done 520 hours. Motor started running rough about 2 months ago, was fine at full throttle under load but rough at idle and half throttle. I changed spark plugs, cleaned air filter, cleaned fuel filter but problem continued.Firstly, check to see that the carburetor is securely attached to the engine. Secondly, with a running engine, spray engine starter onto the gaskets and listen for a change in the surging. The engine starter spray will immediately have an effect, replacing the air being sucked in with a combustible substance.Jul 31, 2018 · 4010 Throttle Body Adjustment. I took my 2016 Mule 4010 Trans 4x4 in for 500 hour service last week. to open a gate or something. When running at half to full throttle, it was fine, but would surge and run unevenly when at low RPMs. might arise again in the future. This is a late 90's model Scott's lawn tractor with a Kohler engine. After sitting a few years, it would start and run, but needed a little TLC to resolve th...It will surge if the throttle cable and linkage are not properly adjusted. I think it causes the engine to run lean and begin to stall, and then the governor kicks in. If you add choke slowly it will smooth out, but gas consumption goes up. Per the engine manual: To adjust throttle control: Remove the air cleaner. move throttle control to FAST ...I have spent 18 months working on a surging Kawasaki FH601V purchased new in 2004. Always stored inside and well-maintained. Ran perfect from 2004 through spring of 2022. Recreational gas was used at least from 2014 - 2022. In early 2022, at about 400 hours, surging began. I have read the fora 2-3 times, tried everything I know, and still no ...#1. Here is the issue. (before commenting/reply, please read the items I have replaced and checked already.) Issue: FR691V V twin motor starts up fine. When it …A motorcycle that bogs simply means the engine sputters or stalls at full power due to a lack of gasoline. Lean bogging and rich bogging, which may be distinguished by the sound the bike makes when you throttle, are the two prevalent varieties of bogging. Lean Bog - Occurs when the engine has too much air and not enough fuel. 6.24,705. Sep 14, 2020 / Engine surges and sometimes stalls after running perfectly for 20-30 minutes. #3. Most likely but not exclusively it could be floating debris in the fuel tank getting sucked into the outlet blocking it off. Next time it happens pull the fuel line from the item closest to the fuel tank and blowback hard through the tank.These are arguably the main culprits behind lawn mower engine surges. We incorporated the details on how to stop the 17 HP Kawasaki engine surging. 1. Minimal Fuel System Response. Contaminated or bad fuel presents the main cause of surging on any engine. Dilution due to eventual condensation lowers the fuel quality.I have a jd gx75 with a 9hp kawasaki. It surges and won't hold a steady idle at any throttle position . When the blades are engaged then it idles fine. I took the car apart and cleaned it with carb cleaner and that had no effect also checked governor adjustment and pulled the governor spring tighter .1. Messages. 260. Apr 26, 2020 / LT1500 Mower--New Carburetor- Surging at Full Throttle. #2. Hold your finger on the throttle, if it smooths out the governor is set incorrectly. If it stumbles and dies it is not getting enough fuel. It may be over revving which will starve it for fuel. B.194 posts · Joined 2009. #1 · Jun 11, 2015. Hey guys my local dealer sells Ferris mowers and I purchased 2 new 3100z's with the relatively new Kawasaki 37 hp DFI. I was wondering what experience you all have with them. My first mower had to have a new motor put on it at 200 hrs due to scarred Pistons. Now both of them have been acting up ...5. Nov 24, 2014 / John Deere D110 Surges at all throttle positions. #1. I have a JD D110 and the motor surges up and down through all throttle positions. I can see the governor rod moving back and forth. The mower only has 80 hours on it. I have done all the required mtc on the mower so far.Tweet. #1. Trailblazer surging. 06-24-2009, 10:21 AM. I have been noticing the last couple of days my trailblazer 302 has developed a surge when I quit welding before it drops to idle. I don's suppose it hurts anything but I don't like it and it's never done it before. It is not really noticeable while I am welding.Nov 29, 2014. Threads. 64. Messages. 24,705. Apr 30, 2015 / Engine runs rough and backfires under throttle. #2. Remove the fuel tank & clean it out. Most likely crud in the tank blocking off the fuel line.F. fixer67. 3092 posts · Joined 2004. #2 · Oct 20, 2004. Try running without an air filter. These new engines of all makes are running so lean you can not running them without an air filter which makes it hard to do carb work on some of them. On some engines I have had to make a special filter set up to do carb work.Understanding the dangers of overheating and regularly maintaining your engine can help prevent this issue and keep your equipment running smoothly for years. 6. Engine Vibration. Engine vibration is a common issue experienced by owners of the Kawasaki FR730V engine. Excessive engine vibration can cause wear and damage to engine components ...27 kohler sputters at full throttle. I have a 27hp vertical shaft kohler command on a husqvarna zero turn that sputters under load at full throttle. It really slows down, not just an occasional miss. I can back it to about half throttle with the blades on and go easy with the hydros and it will maintain speed. Oil fine. Gas in tanks, valve open.Set the throttle control to a low rpm position. Secure the throttle to the idle position with a piece of wire and start the engine. With one finger, push the governor arm the the direction that will close the throttle. while doing this slowly open the throttle (manually - release the securing wire). As the rpm increases, slowly reduce the ...1. Messages. 260. Apr 26, 2020 / LT1500 Mower--New Carburetor- Surging at Full Throttle. #2. Hold your finger on the throttle, if it smooths out the governor is set incorrectly. If it stumbles and dies it is not getting enough fuel. It may be over revving which will starve it for fuel. B.Yea its real easy. Everything just unscrews and screws back in. The throttle needle will be the hardest thing. When you take something out use Carb cleaner to clean those holes good. 1998 bayou 220. K&N power kit. Back wheels spaced 2.5 inches. Front wheels spaced 2 inches. 22x11.5 mud witches on back. A simple fix for a surging John Deere X300 or any mower with a twin Kawasaki FH491V 17hp engine. This one turned out to be a very simple repair. I also exp... Engine surges.If you close the choke 90% it smooths out and keeps running.You can see the throttle close down to an idle,then governor opens the throttle bac...These are arguably the main culprits behind lawn mower engine surges. We incorporated the details on how to stop the 17 HP Kawasaki engine surging. 1. Minimal Fuel System Response. Contaminated or bad fuel presents the main cause of surging on any engine. Dilution due to eventual condensation lowers the fuel quality.This mower runs a half throttle, but surges when trying to run full throttle. Web the motor is a 19hp kawasaki fh601v it idles fantastic, and starts like a dream, but at full throttle and especially under load it lopes and seems to struggle to. Minimal fuel system response contaminated or bad fuel presents the main cause of surging on any engine.The KZ1000 is a Kawasaki 1,000 cc motorcycle used by police officers. A motorcycle with a 1,000 cc displacement is one of the fastest motorcycles you can buy, which is why police o...On my 2015 it cured the herky-jerky throttle problem, and really made it a joy to ride. The 2019 is Generation 3 of the Versys 650. Gen 3 started with the 2015, which has some significant differences from previous generations. Shoodaben did a lot of real world research and testing on the flash for our Gen 3 Versys.LowRider. bad throttle cable or could be an air leak. Check the carb see if its loose or get some WD-40 and spray it around it (don't soak it) and see if that helps before breaking into the engine. do the easy stuff first not the hard stuff. the engine should either rev back down to normal or it might rev up a little.Stalls going to full throttle and surges at low throttle. Engine is an 18HP twin Briggs, it was running fine other than a few intermittent electrical issues. Here's what I did. It was about 50 degrees in the garage (15 outside) when I started it last night. It started right up at about 1/3 throttle and full choke.Jan 19, 2012 ... It's free to interact and gain full access ... throttle). The cart "jerks" but essentially ... I have a 2004 CC 272 Carryall with the 400cc Kawasaki&...82 posts · Joined 2009. #10 · Apr 29, 2009. MowerMedic77 said: Yes this is normal that is the difference between and 23HP and 25HP, the 25HP butterflies open fully. I recently had a unit that was doing the same thing. It would run perfect under 0 load but full throttle blades engaged it was a pig poppin and sputtering.I have a Briggs 10hp model 28b707 with a Walbro 5-4993 LMT carburetor on a Snapper 5R1026 riding mower. The engine constantly surges or hunts except on full throttle. If I partially close the choke th … read more#briggsstratton #carburetor #howtofix More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3In this video I fixed the trash picked tiller wi...When I throttle back from WOT, the problem disappears. Seems like I can run all the way up to 5000RPM's without any issue. Then, on the way back in, I tried to run WOT again, and the surging became dramatic - the engine would suddenly drop from 5500RPM's all the way down to 1500RPM's, then jump back to WOT, and repeat in that …Hi Guys, I have a 61" Scag Turf Tiger that has the 27hp Kawasaki Engine (FD750D). The engine has a surge where the RPM will go up and down at idle. The throttle position doesn't seem to matter. It runs a bit smoother at full throttle but still surges some. When surging if I look at the side of the carburetor I can see the throttle plate fluctuate.
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Kawasaki EFI technology combines Integrated Electronic Throttle Control and an advanced engine control unit (ECU) to continuously match engine power to cutting load and ground speed, helping to maintain maximum cutting performance through heavy turf, tall grass, hillsides, cold starts, and more. Get razor-sharp results with a Kawasaki EFI engine.5 posts · Joined 2010. #1 · Apr 4, 2013. I have a 2007 exmark turf tracer hp with a 17 hp kawasaki motor. Has maybe 400 hours. Engine has been surging from idle to nearly full throttle. Doesn't surge at wot but engine doesn't sound smooth. I have done research and tried all the secrets and tricks on here. I've had the carburetor off 8 times ...This mower runs a half throttle, but surges when trying to run full throttle. Web the motor is a 19hp kawasaki fh601v it idles fantastic, and starts like a dream, but at full throttle and especially under load it lopes and seems to struggle to. Minimal fuel system response contaminated or bad fuel presents the main cause of surging on any engine.my engines surges at full throttle like it goes to higher rpm then back down then back up im wondering if any body can help . Reply. D. Deleted member 12676 Guest. Aug 3, 2015 #2 air leak, intake or head. seal the carb/manifold connection and resurface the head on sandpaper on glass.Let me clarify. When I turn the mower on right now, regardless of throttled position it revs much higher than full throttle. With the governor arm loosened and the throttle linkage running from the governor linkage to the carburetor held in the idle position I increased and decreased engine rpm and monitored the governor rod for movement with back pressure on the rod.May 14, 2018 · Is your riding mower engine surging mostly UNDER LOAD at MID RANGE THROTTLE / RPM? Check this somewhat hidden and fragile carburetor linkage spring first bef... LowRider. bad throttle cable or could be an air leak. Check the carb see if its loose or get some WD-40 and spray it around it (don't soak it) and see if that helps before breaking into the engine. do the easy stuff first not the hard stuff. the engine should either rev back down to normal or it might rev up a little.Engine HUNTING surging REVING pulsating etc FIXED permanently. Stuff I used in the video:BUY A CHEAP NEW CARB $10-25 most engines: https://amzn.to/4411LC9Car...First thing I would do is get a Tach on it and run it where it is surging. Grab the linkage with your hand and hold it at a steady RPM where it normally surges. If the surging stops and it runs fine, the problem is in the governor. If the engine dies or wont run steady while holding the throttle you have a fuel problem.I just did maintenance on a little John Deere Gator CS with a little single cylinder Kawasaki engine in it. I changed the oil, new plug, air filter, and fuel filter. When I cranked it ran like a top for about a minute or so then it started to run really rough and wouldnt really idle on its own. You could feather the gas pedal and it would run ...D. Dutch515 Discussion starter. 68 posts · Joined 2008. #1 · Aug 26, 2008. Ive got a JD LX188 with a kawasaki v-twin liquid cooled engine. At low rpm the engine surges from high to low rpm. When the throttle is open all the way it doesnt. After running it and mowing for 10 min, it starts to surge even at full throttle.Excessive production of white smoke. Overheating. Fuel filter issues. Faulty voltage regulator. 1. Kawasaki fx730v carburetor problems. Dealing with carburetor problems on your Kawasaki FX730V engine can be frustrating. Let's dive into some common issues and how you can handle them.Kawasaki 24hp engine is surging badly. I just purchased a John Deere Z540R with the Kawasaki 24hp (FS730V) engine less than a month ago last week I noticed that it was surging while idling and at low throttle, now it's surging worse and has a light surge even at full throttle. At mid throttle it surges so bad it feels like the engine is about ...Take the screws out and pump grease into the top one until it comes out of the bottom one. One thing you'll notice is that while all the parts on the engine on the FG100 are metric, while the lower unit is all SAE. Take a look at the Earthquake mini tiller, compare the parts lists of the two, and see what you think.This reply was modified 5 years, 5 months ago by fleetwin . As Ben noted, surging can be caused by crankcase leaks or some other source of air leaks, perhaps in the fuel line or a bad carburetor or reed plate gasket. "Every 20 minute job is only a broken bolt away from a 3-day project.".How to Fix: STEP 1- Removal of Throttle: The first step in dealing with the idling problem is to remove the throttle body from your Mule 4010. STEP 2- Scrub the Throttle Body: Next comes the cleaning of the throttle body using a throttle body cleaner. You can spray the cleaner using a toothbrush or a scrub.surging FR600V Kawasaki. I'd start with the cheapest thing first, replace the spark plugs. I had a ngk go bad at 50 hrs, it caused surging at partial throttle. Intermittent problems can be difficult to sort out. You might look for intake leaks.Working on our 2002 Hustlerz 60". Idles up/dwn, not as noticeable at full throttle. Sonofadocker suggested manifold leaks,cracks in gas lines. Took carb off checked out ok. Is there a carb parts blow up available somewhere. I would like to check out the float bowl,and jets . There were two bolts on bottom of carb with the # 5 stamped on them ..
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